Automotive Cost Engineering

From cars, SUVs, and electric buses to battery modules, steering columns, and individual fasteners. Complete teardown and cost engineering from vehicle to system to sub-assembly to child part.

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Years Auto Experience
Working directly with elite Automakers.
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Vehicles Analysed
With more than half being EVs.
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Customers
A combination of OEMs and Tier 1 suppliers.
Explore Outcomes Case Studies Product Studies
ASI Competency

Engineering Intelligence Pipeline

From raw unstructured data to enterprise-grade cost intelligence.

Physical Parts

Complete assemblies & benchmarking hardware.

CAD & Drawings

Unstructured manufacturing data & legacy BOMs.

ASI

Core Competency
People
Experienced Cost Engineers.
Software
xcPEP Algorithmic Engine.

Strategic Projects

Benchmarking, Cost Reduction, Target Cost Analysis.

Benchmarking Cost Reduction Target Cost Analysis

Digitalization

Cost Engineering Software & Platforms.

Digitalization
INPUTS

CAD & Physical Hardware

ASI CORE COMPETENCY

People & Software

OUTCOMES

Strategic Projects & Digital Transformation

Trusted by Global Automotive Leaders

Honda
Bajaj
TVS
Hero MotoCorp
Ather
Euler Motors
Ola Electric
Force Motors
MG Motor
Mahindra
JLR
Toyota
Hyundai
Daimler Truck Asia
Volvo
Eka Mobility
Brakes India
Rane
Aisin
Agratas
UCAL
Garrett
Valeo
Honda
Bajaj
TVS
Hero MotoCorp
Ather
Euler Motors
Ola Electric
Force Motors
MG Motor
Mahindra
JLR
Toyota
Hyundai
Daimler Truck Asia
Volvo
Eka Mobility
Brakes India
Rane
Aisin
Agratas
UCAL
Garrett
Valeo
Overview Competency Clients Outcomes Case Studies Product Studies Contact Us
Benchmarking Cost Reduction Target Cost Analysis Digitalization
Enterprise

Automotive Outcomes.

Scaling from individual part intelligence to a unified, portfolio-wide ecosystem via the xcPEP platform.

Execution

Strategic
Projects.

From physical teardowns to ground-up parametric models, our project teams deliver absolute structural and commercial clarity.

01 Competitive Cost Benchmarking
Client Input
Competitor product only
ASI Execution
Teardown
BOM Data Mapping
Material Testing
Should Cost Analysis
Scenario Cost Analysis
TANGIBLE OUTCOMES
Detailed BOM
Complete Bill of Materials with granular cost breakdown of the competitor product.
Supplier Identification
Mapped supplier base with component-level sourcing intelligence.
Should Cost Analysis
Comprehensive should cost model for every component enabling direct price comparison.
02 Cost Reduction Studies
Client Input
Your product
Competitor product
ASI Execution
Comparative Teardown
BOM Data Mapping
Material Testing
Comparative Should Cost Analysis
Scenario Cost Analysis
Idea Generation
TANGIBLE OUTCOMES
Delta Analysis
Delta analysis on part, assembly, and supplier levels.
Cost Delta Analysis
Cost delta analysis at all levels of the product structure.
Idea Fact Packs
Actionable engineering ideas backed by data for cost reduction.
03 Target Cost Analysis
ASI Execution
Teardown
BOM Data Mapping
Material Testing
Should Cost Analysis
Scenario Cost Analysis
TANGIBLE OUTCOMES
Detailed BOM
Complete Bill of Materials with granular cost breakdown.
Supplier Identification
Mapped supplier base with component-level sourcing intelligence.
Should Cost Analysis
Comprehensive should cost model for every component.
Negotiation Fact Packs
Data-backed negotiation packages for procurement teams.
01

Competitive Cost
Benchmarking

Client Input
Competitor product only
ASI Execution
Teardown
BOM Data Mapping
Material Testing
Should Cost Analysis
Scenario Cost Analysis

Tangible Outcomes

Detailed BOM
Complete Bill of Materials with granular cost breakdown of the competitor product.
Supplier Identification
Mapped supplier base with component-level sourcing intelligence.
Should Cost Analysis
Comprehensive should cost model for every component enabling direct price comparison.
02

Cost Reduction
Studies

Client Input
Your product
Competitor product
ASI Execution
Comparative Teardown
BOM Data Mapping
Material Testing
Comparative Should Cost Analysis
Scenario Cost Analysis
Idea Generation

Tangible Outcomes

Delta Analysis
Delta analysis on part, assembly, and supplier levels.
Cost Delta Analysis
Cost delta analysis at all levels of the product structure.
Idea Fact Packs
Actionable engineering ideas backed by data for cost reduction.
Automotive manufacturing facility
03

Target
Cost Analysis

ASI Execution
Teardown
BOM Data Mapping
Material Testing
Should Cost Analysis
Scenario Cost Analysis

Tangible Outcomes

Detailed BOM
Complete Bill of Materials with granular cost breakdown.
Supplier Identification
Mapped supplier base with component-level sourcing intelligence.
Should Cost Analysis
Comprehensive should cost model for every component.
Negotiation Fact Packs
Data-backed negotiation packages for procurement teams.
Enterprise

Digital
Transformation.

Scaling from individual part intelligence to a unified, portfolio-wide ecosystem via the xcPEP platform.

01 Cost Engineering Digitalization
ASI Deployment
Cost Lab Setup
xcPEP SaaS Deployment
Customer Specific Configuration
Existing Data Migration
PLATFORM ASSETS DELIVERED
Live Cost Repository
Single source of truth housing thousands of active should cost models.
Analytics Dashboards
Real-time macro visibility into portfolio trajectory and supplier capability.
Auto Benchmarking
Instantly run impact analyses of market shifts across entire BOMs.
Governance Engine
Ensure consistent cost analysis methodology across all global procurement.

Cost Engineering Digitalization

ASI Deployment
Cost Lab Setup
xcPEP SaaS Deployment
Customer Specific Configuration
Existing Data Migration

Platform Assets Delivered

Live Cost Repository
Single source of truth housing thousands of active should-cost models.
Analytics Dashboards
Real-time macro visibility into portfolio trajectory and supplier capability.
Auto Benchmarking
Instantly run impact analyses of market shifts across entire BOMs.
Governance Engine
Ensure consistent cost analysis methodology across all global procurement.

Automotive Case Studies

Real-world engineering impact and business transformation studies.

Automotive Product Studies

Internal teardowns and cost models generated by our lab.

The Apex of Automotive Intelligence

The automotive industry is experiencing the most radical transformation in its history - electrification, autonomy, and lightweighting are rewriting the cost equations. ASI provides the undeniable engineering truth that OEMs need to negotiate, design, and win.

  • EV Powertrains: Traction motors, inverters, battery packs, BMS
  • ADAS & Sensors: Camera modules, LiDAR, radar, sensor fusion
  • Transmission: Manual, automatic, CVT, and e-axle gearboxes
  • Body & Chassis: Stampings, castings, closures, seating systems
Automotive engineering video thumbnail

Need automotive cost intelligence?

Tell us the component or system. Our automotive specialists will scope the project within 48 hours.

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